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Sheet metal processing unit - メーカー・企業と業務用製品 | イプロスものづくり

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Realization of cost reduction through unit mechanism conversion from block shape to sheet metal shape and weight reduction.

Cost reduction design has been implemented from the MC machining unit to the sheet metal processing unit, and the issue of insufficient rigidity is being addressed through bending processes using VA and VE.

○Situation Before Improvement○ Material: SS400 Outer Diameter Shape: 140*200*180 【Before Improvement】 ●Due to the large number of machining processes required for the SS400 shape, it was difficult to reduce man-hours. ↓ 【After Improvement】 ●By changing the outer frame to a sheet metal shape and machining the movable parts, we were able to significantly reduce processing man-hours by minimizing the shape of the actual necessary movable parts and simplifying the design. ●Cost Reduction Effect: Existing product costs 300,000 yen ↓ Converted to a unit cost of 60,000 yen (80% cost reduction)

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MC cutting process → Cost reduction through sheet metal unit + bending process + rib addition.

This is a case study of a cost reduction method for a rigid MC cutting processing unit, which is improved in shape by VA and VE, using a sheet metal processing unit with a bending structure and additional ribs.

This is a method to reduce costs by introducing units made of MC plate material. The theme involves significantly reducing processing man-hours while considering rigidity through cutting processes, starting from shape construction through machining. ■ This method is not suitable if precision in plate thickness is required through MC cutting. ■ Original part information: 2 pieces of SS material, reference dimensions: 10T×100×200, 2 units 6F processing + milling processing, holes, and screw processing ■ VA, VE content: Improvement of 2 pieces of plate material into sheet metal shapes. The reduction in thickness is addressed by incorporating bending processes to construct rigidity. If rigidity is insufficient, adding ribs can be effective. ■ Shape construction through cutting processes literally involves shaping by removing material, and the more material that is removed, the more processing man-hours are required. However, sheet metal processing constructs shapes through cutting, resulting in overwhelmingly fewer processing man-hours and significant cost reductions. ■ The issue is that the dimensional tolerances achievable through cutting processes differ from those in sheet metal processing, so specifications must be considered accordingly.

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

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